Kwimveliso yeteyiphu encamathelayo yangoku, umatshini wokuSlitha we-BOPP oSebenzayo ngokuPheleleyo usebenza njengelitye lembombo lokusebenza kakuhle, ukuchaneka, kunye nokungaguquguquki. Aba matshini banoxanduva lokuguqula iiroli ezinkulu ze-BOPP zejumbo zibe yimiqulu emincinci enobubanzi obuchanekileyo kunye noxinzelelo olufanayo-umsebenzi ofuna umsebenzi oqhubekayo phantsi koxinzelelo oluphezulu lomatshini kunye nobushushu.
Nangona kunjalo, nowona matshini uphucukileyo awunakusebenza ngokuthembekileyo ngaphandle kokhathalelo olufanelekileyo. Ulondolozo olulambathayo lunokukhokelela kwixesha elingacwangciswanga, ubuthuntu beblade, ukungahambi kakuhle kwefilimu, ukuguquguquka koxinzelelo, kunye nokwehla komgangatho wemveliso. Ngokuhamba kwexesha, ukutyeshela ulondolozo lothintelo kunciphisa kakhulu ubomi bokusebenza komatshini kwaye kwandisa iindleko zokuvelisa.
Eli nqaku libonelela ngezicwangciso ezibanzi zokulungisa ezenzelwe ukunceda abaqhubi, abaphathi bemveliso, kunye neenjineli zokulondoloza zandise ubomi benkonzo yoMshini wokuSlitha we-BOPP oSebenzayo ngokuPheleleyo. Ezi zikhokelo zilandelayo zidibanisa iindlela ezisebenzayo zemihla ngemihla, uhlolo olucwangcisiweyo, kunye nemilinganiselo yolawulo lokusingqongileyo ukuqinisekisa ukusebenza kakuhle komatshini kunye nokuthembeka{1}}kwexesha elide.
I. Ukuqonda iiMfuno eziSebenzayo zoMshini wokuSlitha we-BOPP oSebenzayo ngokuPheleleyo
1. Isishwankathelo sokuSebenza
Umatshini wokuSlitha we-BOPP oSebenzayo ngokuPheleleyo yinkqubo echanekileyo ephezulu-ekhawulezayo eyilelwe ukucanda i-BOPP ebanzi (i-biaxially oriented polypropylene) iqengqeleka ibe yimiqulu emincinci emininzi yobubanzi obufanayo. Lo matshini ukhulula umqulu wabazali, uwukhokele kwiseti yeencakuba zokusika, kwaye ubuyisela umva iifilimu ezisikiweyo kwiicores zomntu ngamnye{2}}lonke lo gama ugcina uxinzelelo lwewebhu olungaguqukiyo kunye nolungelelwaniso.
Iimpawu eziphambili zokusebenza ziquka:
Ukuchaneka kwe-Slitting: ± 0.1-0.3 mm
Uzinzo lweTension: ngaphakathi ±0.5 N
Ukubuyisela isantya: ukuya kuthi ga kwi-500-600 m / min
Ukufana komqulu: ungqameko olulinganayo kunye nokuqina
Umatshini usebenza ngokuqhubekayo kwiinguqu zemveliso ezide, rhoqo phantsi kweemeko eziguquguqukayo zokusingqongileyo kunye nokuvezwa kwe-adhesive. Oku kudala ukunyanzeliswa koomatshini kwii-roller, ii-blades, ii-bearings, kunye namacandelo okulawula, afuna ukugcinwa okuchanekileyo kunye nokugcinwa rhoqo ukugcina ukusebenza.
2. Imithombo eqhelekileyo yoKunxila kunye nokuKhala
Naphantsi komsebenzi oqhelekileyo, izinto ezininzi zinegalelo ekudinweni koomatshini kunye nokuthotywa kombane:
Ukunxiba iblade: Uqhagamshelwano oluqhubekayo nefilimu encamathelayo{0}egqunyiweyo yenze buthuntu umphetho kwaye ichaphazela ukuchaneka kokusikwa.
Ukwakhiwa kweglue{0}}phezulu: Iintsalela ezincangathi ezisuka kwiiteyiphu zeBOPP ziqokelelana kwiirola zesikhokelo kunye nezinzwa zoxinzelelo.
Ukuveliswa kobushushu: IiMoto, iibhuleki, kunye neebheringi zivelisa ubushushu ngexesha lokusebenza ixesha elide, nto leyo ekhokelela ekonakaleni kokuthambisa.
Uthuli kunye nenkunkuma: Iziqwenga zefilimu kunye neengqungquthela ezihamba emoyeni zihlala kwiinzwa kunye neebhodi ze-elektroniki.
Ukungcangcazela kunye nokungalingani: Ukulungelelaniswa{0}}kwexesha elide kweerola okanye iishafti kukhawulezisa ukunxiba kwecandelo.
Ukuqonda la manqaku oxinzelelo kuvumela isicwangciso sokugcina esijoliswe kuyo, ukunciphisa ukungaphumeleli kwangaphambi kwexesha kunye nexesha lokuphumla.
II. IiNdlela zokuLondolozwa kweMinyaka yonke kwiMisebenzi yeMihla neyeVeki
1. Iinkqubo zokucoca
Ukucoca rhoqo yeyona ndlela ilula kodwa isebenzayo yogcino. Umatshini ococekileyo usebenza ngokupholileyo, usebenza ngokungaguquguqukiyo, kwaye unqanda ukungcoliseka kwefilimu.
Yonke imihla:
Cima intsalela encamathelayo kwiirola zesikhokelo kunye neeshafti zokukrola usebenzisa utywala obusisopropyl okanye umenzi{0}}ocetyiswayo kwizinyibilikisi.
Coca i-edge sensors kunye ne-photoelectric detectors ukuqinisekisa ukulandelwa ngokuchanekileyo.
Susa uthuli kunye ne-tape amaqhekeza ukusuka kwicandelo lokubuyisela umva.
Rhoqo ngeveki:
Jonga iincakuba zokuncamathelisa kwaye uzicoce ngobunono ngelaphu{0} lasimahla.
Jonga izibonda zesikhokelo kunye neebhanti zokuqhuba umgubo wefilimu oqokelelweyo.
Coca iindawo zokupholisa kunye nezihluzi zokuqinisekisa ukujikeleza komoya okufanelekileyo malunga neenjini kunye neekhabhathi zokulawula.
Ingcebiso yePro: Kuphephe ukucoca ulwelo ngokugqithisileyo kufutshane nezinto zombane. Sebenzisa umoya ocinezelweyo owomileyo ukucoca iipaneli zokulawula kunye neentambo zocingo.
2. I-Lubrication kunye ne-Mechanical Care
Ukuthambisa okufanelekileyo kunciphisa ukukhuhlana, ingxolo, kunye nobushushu-izinto ezichaphazela ngqo ubomi obude bomatshini.
Faka igrisi kwiibheringi, iireyile zesikhokelo, kunye neebhokisi zegiya ngezithuba ezicetyiswa ngumenzi.
Sebenzisa{0}}ubushushu obuphezulu be-lithium{1}esekwe igrisi kumalungu avezwe kumthwalo oqhubekayo.
Hlola imigca ye-pneumatic kwaye uqinisekise ukuba zonke iivalvu zisebenza kakuhle ngaphandle kokuvuza.
Gcina amanqanaba e-oyile kwiinkqubo zolawulo loxinzelelo kunye namadama ebhokisi yegiya.
Ukungaphumeleli ukuthambisa rhoqo kukhokelela ekungaphumelelini kokuthwala, ukungcangcazela kweshaft, kunye nokwanda kokusetyenziswa kwamandla. Soloko ufaka iishedyuli zokuthambisa kwirekhodi yogcino ukuze ube nokulandeleka.
3. Ukugcinwa kweBlede kunye noTshintsho
Inkqubo yokusika yintliziyo yonke i-Automatic BOPP Tape Slitting Machine. Umgangatho we-Blade umisela ukuchaneka komphetho, ukuzinza kwe-slitting, kunye namanqanaba enkunkuma yezinto eziphathekayo.
Jonga imiphetho yeblade yonke imihla ukuba buthuntu, iziqhulo, okanye intsalela.
Lola okanye utshintshe iincakuba xa isikeki siqala ukubonisa iincam ezirhabaxa okanye ukolula kwefilimu.
Soloko ulungelelanisa iiblades ezintsha ngononophelo ukugcina nkqu noxinzelelo lokusika kwiwebhu iphela.
Gcina iincakuba ezisecaleni kwindawo ecocekileyo, eyomileyo ukunqanda umhlwa.
Ngomgangatho ohambelanayo, sebenzisa i-tungsten carbide okanye i-SKD-11 intsimbi yensimbi, enika ubomi obude bokusika kunye nokuchasana ne-adhesive buildup.
III. ULondolozo lweNkqubo yoMbane kunye noLawulo
1. Ukuhlolwa kwe-PLC kunye ne-Servo Systems
Umgangatho wokuzenzekelayo we-BOPP Tape Slitting Machine ngokuPheleleyo ixhomekeke kakhulu ekulawuleni umbane wayo.
Yenza uhlolo lwenyanga lweendawo zombane ezixengaxengayo, ukuqokelelwa kothuli, kunye nezixhobo ezitshisayo.
Gcina iiparamitha ze-PLC kunye noseto lweemoto ze-servo ngamaxesha athile.
Gcina iikhabhinethi zokulawula zivaliwe ngexesha lokusebenza ukukhusela ukufuma okanye ukungena kothuli.
Ukuba ikhona, sebenzisa umatshini owakhiwe{0}kwisixokelelwano sokuxilonga ukujonga imbali ye-alam kunye neemeko zokugcwala kwemoto.
Inkqubo ye-PLC-egcinwe kakuhle iqinisekisa ulungelelwaniso oluzinzileyo phakathi kokunqunqa, ukucinezeleka, kunye nemisebenzi yokubuyisela umva, ebaluleke kakhulu ekusikeni ngokuchanekileyo.
2. Isivamvo kunye noLungiso lweKhowudi
Izinzwa kunye neekhowudi zidlala indima ebalulekileyo ekugcineni ulungelelwaniso lwewebhu kunye nokuchaneka koxinzelelo. Ekuhambeni kwexesha, basenokukhukuliseka ngenxa yothuli, ukungcangcazela, okanye ukuguquguquka kobushushu.
Coca i-photoelectric, i-ultrasonic, kunye ne-infrared sensors ngeveki ngebrashi ethambileyo okanye i-air blower.
Qinisekisa ufundo lwekhowuda kwaye uhlengahlengise rhoqo emva kweenyanga ezi-3–6.
Faka kwakhona izinzwa ezonakeleyo okanye ezingachanekanga ngoko nangoko ukunqanda iimpazamo zolungelelwaniso lwe-cascading.
Ulungelelwaniso olululo lunqanda ukubuyisela umva umva, ukuqengqeleka kweteleskopu, kunye nemibimbi yefilimu-imiba ehlala iphuma kukungahoywa koluvo.
3. Ukubonelela ngombane kunye noLawulo lweeNcingo
Uzinzo lombane lubalulekile kukuthembeka-kwexesha elide.
Qwalasela iintambo zombane eziqhawukileyo okanye ezingakhululekanga ngenyanga.
Sebenzisa izikhuseli zotyando okanye izizinzi zombane ukukhusela inkqubo yolawulo ekuguquguqukeni kwamandla ngequbuliso.
Qinisekisa ukuba zonke iiphaneli zombane zibekwe ngokufanelekileyo ukuthintela ukukhutshwa okumileyo.
Buyisela izihlanganisi ezonakalisiweyo okanye ukugquma ukunqanda iisekethe ezimfutshane.
Unikezelo lwamandla oluzinzileyo nolucocekileyo lunciphisa kakhulu umngcipheko wokungaphumeleli kwenkqubo yokulawula kunye nokwandisa ubomi becandelo.
IV. ULondolozo olucwangcisiweyo loThintelo kunye noTshintsho lweCandelo
1. Uhlolo lwenyanga nangekota
Ulondolozo olucwangcisiweyo lokuthintela lunceda ukufumanisa iingxaki ngaphambi kokuba zinyuke.
Iibhanti kunye neepuli: Jonga ukuguga, iintanda, okanye ukungahambi kakuhle. Lungisa uxinezeleko njengoko kufuneka.
Iibheringi zeerola: Ukulinganisa iqondo lobushushu kunye nokungcangcazela usebenzisa isixhobo esiphathwa ngesandla ukuchonga ukudinwa kwangaphambili.
Iinkqubo zomoya: Iisilinda zovavanyo kunye neevalvu zokuvuza komoya okanye intshukumo edangele.
Ukupholisa abalandeli: Coca okanye ubuyisele izihluzi ukunqanda ukufudumeza okuphezulu kwee-servo drives kunye neeyunithi zePLC.
Bhala zonke izinto ezifunyenweyo kwilogi yolondolozo ukwakha imbali yempilo yomatshini.
2. Ukutshintshwa kwaMalunga aPhambili
Amalungu athile anobomi obunokuxelwa kwangaphambili.
Amagqabi: Faka endaweni nganye kwiinyanga ezi-1–3, kuxhomekeke kumthwalo wemveliso.
Iibheringi: Hlola rhoqo ngonyaka kwaye ubeke endaweni ukuba ingxolo okanye ukungcangcazela kuyenyuka.
Iibhanti zexesha: Faka endaweni nganye kwiinyanga ezi-6-12 ukukhusela ukuphuka ngokukhawuleza.
Izihluzi kunye netywina: Guqula ikota nganye ukugcina ukusebenza kakuhle kwe-pneumatic kunye ne-hydraulic.
Ukugcina uluhlu lwamacandelo ayimfuneko kuqinisekisa ukutshintshwa okukhawulezayo kunye nexesha elincinci lokuphumla.
Umatshini ngamnye wokuSlitha we-BOPP oSebenzayo ngokuPheleleyo kufuneka ube noluhlu lweendawo ezisetyenzisiweyo, ezilungiselelwe imodeli yazo, iiyure zokusetyenziswa, kunye nokuqina kwemveliso.
3. Ulungelelwaniso kunye noVavanyo lokuSebenza
Ulungelelwaniso luqinisekisa ukuba iinkqubo zoomatshini neze-elektroniki zihlala zilungelelaniswa.
Ukulungelelanisa inkqubo yokulawula uxinzelelo rhoqo ngekota ukugcina ukuchaneka kwe-±0.5 N.
Qwalasela ukuchaneka kokubekwa kweblade usebenzisa iigeyiji zokulinganisa.
Ukuqhuba uvavanyo luqhutywa emva kweseshoni yolondolozo nganye ukuqinisekisa ulungelelwaniso lwefilimu, ukufana koxinzelelo, kunye nokubuyisela umva umvandedwa.
Ulungelelwaniso lothintelo alondisi nje kuphela ubomi bomatshini kodwa lukwagcina ukungaguquguquki kwemveliso kunye nokunciphisa amazinga enkunkuma.
V. Imiba yokusiNgqongileyo kunye neMicimbi yokuSebenza echaphazela ixesha elide loShishino
1. Imeko-bume yokuSebenza eZinzile
Indawo yemveliso elawulwayo ibalulekile kumatshini ochanekileyo.
Gcina ubushushu be-ambient phakathi kwe-20-30℃kunye namaqondo okufuma phakathi kwe-40-60% ukuthintela ukuxinana kwizinto ze-elektroniki.
Gcina indawo yokuvelisa icocekile kwaye ingenalo uthuli olugqithisileyo okanye umphunga oncamathelayo.
Beka umatshini kwisiseko somgangatho ukukhusela ukuphazamiseka kwesakhelo kunye nokungcangcazela.
Uzinzo lokusiNgqongileyo luphucula ukuchaneka, lwandisa ukuzala kunye nobomi boluvo, kwaye lucutha ukubola kwexesha elide{0}}.
2. UQeqesho olululo loMsebenzisi
Nezona zixhobo-ezigciniweyo zinokuchaphazeleka ziimpazamo zabasebenzisi.
Ukubonelela ngoqeqesho lobuchwephesha malunga nokusekwa komatshini, ukulungiswa kweparamitha, kunye neenkqubo zokhuseleko.
Ukuseka iiNkqubo zokuSebenza eziMgangatho (ii-SOP) zokulayisha umqulu, ukutshintshwa kweblade, kunye nokulungelelaniswa koxinzelelo.
Ukuqhuba uqeqesho lokuhlaziya rhoqo emva kweenyanga ezintandathu ukugcina abaqhubi behlaziywa kuhlaziyo lwenkqubo okanye izinto ezizisebenzelayo ezintsha.
Abaqhubi abanobuchule ngumgca wokuqala wokukhusela ngokuchasene nomonakalo wezixhobo kunye nexesha elingenasidingo.
3. Ukubekwa esweni kweeMetrikhi zokuSebenza
Oomatshini abaninzi bale mihla abaZizenzekelayo be-BOPP bokuSlitha baquka ukwakhiwa-kwiinkqubo zokuxilonga okanye uqhagamshelo lwe-IoT.Sebenzisa ujongano lwedijithali ukulandelela iiyure zexesha, iimpazamo, kunye neenkcukacha zokusebenza.
Phumeza ulungiso oluqikelelweyo usebenzisa ukungcangcazela, ubushushu, okanye izivamvo zangoku.
Hlalutya idatha eqokelelweyo ukuchonga imiba eqhubekayo efana nokungahambi kakuhle kweblade okanye ukuguquguquka koxinzelelo.
Uhlalutyo oluqikelelwayo lunceda amaqela olondolozo acwangcise ukulungisa ngokukhawuleza, ukunciphisa ukumiswa okungalindelekanga kunye nokwandisa ukusetyenziswa koomatshini.
Ukuqukumbela
Ubomi benkonzo ye-BOPP ye-Tape Slitting Machine ngokuPheleleyo ayixhomekanga kuphela kumgangatho wayo wokuvelisa kodwa nendlela egcinwa ngayo. Ukucoca ngokuqhelekileyo, ukuthambisa okufanelekileyo, ukuhlolwa rhoqo, kunye nokulawulwa kokusingqongileyo kusebenza kunye ukukhusela amacandelo achanekileyo aqhuba ukusebenza.
Inkqubo yogcino oluqeqeshekileyo inciphisa ixesha lokuphumla, ithintele ukulungiswa okuneendleko eziphezulu, kwaye igcine uzinzo kwimveliso. Ikwaqinisekisa ukuchaneka okungaguqukiyo kwe-slitting, ukusebenza kakuhle, kunye nemveliso ephezulu yemveliso kwiminyaka.
Ekugqibeleni, ulungiso aluyomfuneko yobugcisa kuphela{0}}lutyalo-mali olucwangcisiweyo. Iinkampani eziseka iishedyuli ezicwangcisiweyo zokulondolozwa kothintelo, ukuqeqesha abasebenzi ngokufanelekileyo, kunye nokusebenzisa idatha{2}}yokubeka iliso kwindlela yokusebenza eqhutywayo kuya kwandisa ubomi bezixhobo zabo ngelixa befumana impumelelo yokusebenza kunye nenzuzo ephezulu.